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Wednesday, June 26, 2013

Alpha Olefin Sulfonate - A.O.S - ( Foam Booster)


                      Alpha Olefin Sulfonate - A.O.S - ( Foam Booster)




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Tuesday, June 25, 2013

Lemon Grass Oil - ( Perfume )

                          LEMON GRASS OIL






 
INTRODUCTION 
Lemon grass (Cymbopogan flexuosusis a native aromatic tall sedge (family: Poaceae) which grows in many parts of tropical and sub-tropical South East Asia and Africa. In India, it is cultivated along Western Ghats (Maharashtra, Kerala), Karnataka and Tamil Nadu states besides foot-hills of Arunachal Pradesh and Sikkim. It was introduced in India about a century back and is now commercially cultivated in these States.
BACKGROUND

Origin

Most of the species of lemon grass are native to South Asia, South-east Asia and Australia. The so called East Indian lemon grass (Cymbopogon flexuosus) , also  known as Malabar or Cochin grass is native to India , Sri Lanka, Burma and Thailand ; for the related West Indian lemon grass (C. citratus ), a Malesian origin is generally assumed. Both the species are today cultivated throughout tropical Asia.



Botanical Description
Lemon grass is a tall, perennial sedge throwing up dense fasciclles of leaves from a short rhizome. The culm is stout, erect, upto 1.8 meter high. Leaves are long, glaucous, green, linear tapering upwards and along the margins; ligule very short; sheaths terete, those of the barren shoots widened and tightly clasping at the base, others narrow and separating. It is a short day plant and produce profuse flowering in South India. The inflorescence is a long spike about one metre in length. Flowers borne on decompound spatheate ; panicles 30 to over 60 cm long.
Area and Production
At present, India grows this crop in 3,000 ha area, largely in states of Kerala, Karnataka, U.P. and Assam and the annual production ranges between 300-350 t/annum.
Economic Importance
The oil is distilled from leaves and flowering tops of Lemon grass. The oil has strong lemon-like odour, due to high percentage ( over 75%) of citral in the oil. The characteristic smell of oil makes its use in scenting of soaps, detergents, insect repellent preparations. However, the major use of oil is as a source of citral, which goes in perfumery, cosmetics, beverages and is a starting material for manufacture of ionones, which produces vitamin – A. The Citral rich oil has germicidal, medicinal and flavouring properties. An allied species called West Indian lemon grass (C.citratus) has low citral content in the oil and has meager trade in the country.


MARKET ANALYSIS AND STRATEGY

Demand and Supply Patterns

During early fifties India produced over 1800 t/annum of this oil and held monopoly both in production and world trade. This situation no longer exists as Guatemala, China, Mexico, Bangladesh etc. have developed its cultivation over large areas.
Currently the world production of oil of Lemon grass is around 600 t/annum. However, another 600 t of a substitute oil viz., Litsea cubeba (rich in citral) is exported by China (price Rs.400/kg) which limits the scope for any faster growth in export trade of lemon grass oil.  Synthetic citral is also available which competes with this oil and natural citral in market. The current price of oil is Rs.350 to 400/kg (price has increased in recent months).  The price of citral varies from Rs.500 to Rs.550/kg (vide Graph-I).
The trend in prices of oil both in the domestic and international markets during the five year period i.e. 1998-2002 are depicted in the graph below.  There are two markets for lemon grass oil presently viz., Cochin and Mumbai.  The agents of processing / exporting companies visit the production area, check up the quality of the crop and agree up a price with the producer.  The purchaser collects the produce at the site on agreed price and bears the cost of further transportation / processing.
   Growing and Potential Belts

Lemon grass is widely cultivated in the states of Kerala, Karnataka, Tamil Nadu in the southern region, parts of Uttar Pradesh and Uttaranchal in the northern region and Assam in the north-eastern region. At present, East Indian lemon grass (C.flexuosus) is mainly cultivated in the western part of India.

It can be cultivated throughout Andhra Pradesh either as a rainfed or irrigated crop in poor and marginal soils, wastelands and alkaline soils having pH 9.6.


Varieties

The varieties of lemon grass grown in the country include the following :

Table-1: Currently grown varieties and their description

Variety
Description
Sugandhi (OD 19)

·         It is adapted to a wide range of soil and climatic condition.
·         A red stemmed variety with plant height 1 to 1.75 m and profuse tillering.
·         The oil yield ranges from 80 to 100 kg per hectare with 85-88 per cent of total citral produced under rain-fed conditions (with life saving irrigation).
Pragati

·         It is a tall growing variety with dark purple leaf sheath suitable for north Indian Plains and tarai belt of subtropical and tropical climate.
·         Average oil content is 0.63 per cent with 75-82 per cent citral.
Praman

·         Evolved through clonal selection and belong to species C. pendulus.
·         It is a medium sized variety with erect leaves and profuse tillering.
·         The oil yield is high with 82 per cent citral.
Jama Rosa

·         Very hardy with vigorous growth.
·         The variety yields about 35 tonnes of herbage per ha. containing 0.4 % oil(FWB).
·         The variety yields upto 300kg oil in 4-5 cuts in 16-18 months growing period.
RRL 16

·         Average herbage yield of this variety is 15 to 20 tonnes/hectare/annum giving 100 to 110 kg oil.
·         The oil content varies from 0.6 to 0.8 per cent (fresh weight basis) with 80 per cent citral.
CKP 25

·         A hybrid between C.khasianum C.pendulus.
·         Gives 60 t/ha herbage in North Indian plains under irrigation.
·         The oil contains 82.85% citral.

Other Varieties

·         OD-408, Kaveri
(OD-408 is white stemmed selection from OD-19 and is an improvement in yield in terms of oil and citral content.
Kaveri needs high soil moisture to produce luxuriant growth and is evolved for river valley tracts.)

Krishna, Pragati and Cauvery are improved varieties of lemongrass suitable for cultivation in Andhra Pradesh. OD-19 is an old and established variety.
 

Harvesting and Yield

Lemongrass flowers in winter season. The first harvest is generally obtained after 4 to 6 months of transplanting seedlings. Subsequent harvests are done at intervals of 60-70 days depending upon the fertility of the soil and other seasonal factors. Under normal conditions, three harvests are possible during the first year, and 3-4 in subsequent years, depending on the management practices followed. Harvesting is done with the help of sickles, the plants are cut 10 cm above ground-level and allowed to wilt in the field, before transporting to the distillation site.

Depending upon soil and climatic conditions, plantation lasts on an average, for 3-4 years only. The yield of oil is less during the first year but it increases in the second year and reaches a maximum in the third year; after this, the yield declines. On an average, 25 to 30 tonnes of fresh herbage are harvested per hectare per annum from 4 -6 cuttings, which yields about 80 kg of oil. Under irrigated conditions from newly bred varieties an oil yield of 100-150 kg/ha is obtained. The fresh herb contains on an average 0.3% oil and thick stems are removed before distillation as these are devoid of oil.
 
POST HARVEST MANAGEMENT
 
Drying
 
The grass is allowed to wilt for 24 hours before distillation as it reduces the moisture content by 30% and improves oil yield. The crop is chopped into small pieces before filling in the stills. It can be distilled in same distilleries as used for Japanese mint in India. 
 
Distillation
 
Oil is obtained through steam distillation. The oil has a strong lemon like odour. The oil is yellowish in colour having 75-85% citral and small amount of other minor aroma compounds. The recovery of oil from the grass ranges from 0.5 - 0.8 per cent. It takes about 4 hours for complete recovery of the oil. 

Purification of Oil

The insoluble particles present in the oil are removed by simple filtration method after mixing it with anhydrous sodium sulphate and keeping it overnight or for 4-5 hours. In case the colour of the oil changes due to rusting then it should be cleaned by steam rectification process.

Storage and Packing of Oil

The oil can be stored in glass bottles or containers made up of stainless steel or aluminium or galvanized iron, depending upon the quantity of oil to be stored. The oil should be filled up to the brim and the containers should be kept away from direct heat and sunlight in cool/shaded places.


SOURCES OF TECHNOLOGY
 
(i)                  Central Institute of Medicinal and Aromatic Plants, Lucknow-226015,
[Tel: (0522) 2359623]

(ii)                Regional Research Laboratory, Jorhat-785006, Tel: (0376)2320353.

(iii)               G.B.Pant University of Agriculture & Technology, Pant Nagar – 263145, Distt. – Udham Singh Nagar, Uttaranchal [Tel: (05944) 223 3333, 223 3500

(iv)              Herbal Research and Development Institute, Aromatic Plants Centre, Sailakui, Dehradun.

(v)                Director, Department of Horticulture and Food Processing, Ranikhet, Almora – 263 651.

(vi)              District Bheshaz Sangh, Uttaranchal.

(vii)             Horticulture Department, Tamil Nadu Agriculture University, Coimbatore – 641003.  [[Tel: (0422) 2445414]


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Saturday, June 15, 2013

Potassium Feldspar (Orthoclase)

Orthoclase KAlSi3O8 




Description/ Specification of Potassium Feldspar Powder 200-325 Mesh
Potassium Feldspar Powder 200-325 Mesh use for in Glaze, Engobe, Tableware and ceramic body blending. Our feldspar powders are available in various packing sizes.

(1) Chemical analysis :
Code:PK-S1
SiO2:67.89
Al2O3:18.79
Fe2O3:0.07
Na2O:2.31
CaO:0.3
K2O:11.21
MgO:0.02

Packing: 50kgs pp bag, 1ton/bag
Supplier Product Code:PK-S1
Quality Process Certifications:SGS / FCRI testing centre


Used in glassmaking.  It helps lower the melting point of quartz,
which is used to make glass.  This makes glass less visous and easier/cheaper
to produce.

Feldspar is a leading ingredient in the manufacture of glass and ceramics. Specifically, feldspar and other minerals are used in glazing pottery where they are applied as a powder or slurry and then melted onto the pot as a glass when fired in a kiln. Ground feldspar is also, apparently, the leading ingredient of the Bon Ami line of household cleaners.

Feldspar is used in the ceramic and glass industry as a flux. A flux is a
material which brings the melting temperature of another material down. It?s
useful, therefore, because then glass can be worked with at lower temperatures,
which makes it easier and safer to produce and shape. Feldspar is also used in
soap, fertilizer, and as a filler in paper.

Feldspars lower the melting point of quartz helping to control the viscosity of glass. It also lowers glass’ melting point, lowering production costs as well. Feldspars are also used in ceramics to mix with the clay and make the final piece stronger and better. Feldspars are used as fillers in things like paint, rubber, and plastics and find their places is many other household items such as tableware, flooring, and giftware. Other industrial uses include latex foam, glaze, mild abrasives, welding electrodes, and road aggregates, among others.

Potassium Feldspar (Orthoclase): When it is combined with kaolin and quartz it is used to manufacture porcelain, sometimes used for high-tension electrical insulators and dental products. If finely ground it is used as a scouring powder.

Feldspar is used in the production of ceramics and glass and is used in making
bonding materials such as cements.  The porcelain in our toilets is a good
example of hot feldspar action!

Feldspar is used primarily to strengthen ceramic products.  Because it does not have a well-defined melting point, it is stable enough to be used with the high temperatures needed for cementing the melted clays and quartz to make the ceramics.  Feldspar is also used as filler for items such as rubber, plastics and paint, again because of its chemical stability.

Feldspar: A rock-forming mineral; industrially important in glass and
ceramic industries; patter and enamelware; soaps; bond for abrasive wheels;
cements and u; insulating compositions; fertilizer; tarred roofing materials;
and as a sizing, or filler, in textiles and paper.

Feldspar has a host of different industrial applications.  For example, it is used to make dinnerware and bathroom and building tiles.  It's used as a flux (a material that lowers the melting temperature of another material) in ceramics and glass production.  It is also important in making soaps, abrasives, bond for abrasive wheels, cements, and concretes, insulating compositions, fertilizer, poultry grit, tarred roofing materials, and as a filler in textiles and paper.

Feldspar is used in the glass and ceramic industries, as well as in cements, concretes and in textiles and paper.

Feldspar: Feldspar is an important ingredient when manufacturing glass. It
reduces the melting point of quartz and aids in controlling viscosity. Feldspar
is also an important ingredient in the manufacture of ceramics. Feldspars
improve strength, toughness, and durability. Feldspars are also used in paint,
mild abrasives, urethane, steel production, latex foam, and road aggregate.

One of the many uses of Feldspar is in the production of glass and ceramics.
 It is used as a flux to lower the melting temperature of, in some cases,
glass.

Feldspar is used in soaps, bonding materials, cements, roofing materials and
fertilizer.

Feldspar - pottery, soaps, enamelware, abrasives, bonds for abrasive wheels,
cements and concretes, insulating compositions, fertilizer, poultry grit,
tarred roofing materials, and sizers in paper and textiles. (I think it is
quite remarkable the different uses of this mineral from pottery to soap to tar
to fertlizer. It's pretty cool



Chemical FormulaKAlSi3O8
CompositionPotassium aluminum silicate
ColorWhite, yellow, colorless, pink, orange, light blue, light green, brown, gray
StreakWhite
Hardness6
Crystal SystemMonoclinic
3D Crystal Atlas
(Click for animated model) 
Modified Prismatic
Tabular
Pseuodo-rhombohedral
Carlsbad Twin
Baveno Twin
Manebach Twin
Modified Flattened Crystals
Flattened Tabular
Modified Tabular
Complex Prismatic
Multiple Manebach and Baveno Twin
Crystal Forms
and Aggregates
Occurs in well shaped prismatic and tabular crystals, which are sometimes striated. Crystals often form penetration twins and repeated twins, in the form of Carlsbad twins, Baveno twins, and Manbach twins. Also occurs massivegrainy, and as rounded, waterworn stones.

Click here for more detailed information on the crystal structure of the Feldspars.
TransparencyTransparent to opaque
Specific Gravity2.6
LusterVitreous to pearly
Cleavage2,1 - basal ; 2,1 - prismatic ; 3,1 - pinacoidal. The cleavage angle is about 90ยบ.
FractureConchoidal to uneven
TenacityBrittle
In GroupSilicatesTectosilicatesFeldspar Group
Striking FeaturesCrystal habits, cleavage, and hardness
EnvironmentA major constituent of low-temperature metamorphic rocks. Also in igneous environments such as pegmatites, as well as sedimentary conglomerates.
Rock TypeIgneousSedimentaryMetamorphic
Popularity (1-4)2
Prevalence (1-3)1
Demand (1-3)2

- See more at: http://www.minerals.net/mineral/orthoclase.aspx#sthash.U4TNBAZ0.dpuf






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